Chemical Process Modeling and Simulation

We tailor our chemical process design & modeling & simulation and implementation services to the specific requirements of our clients. In other words, our solutions will be practical and uniquely tailored to your individual requirements. Our services can range from a simple phone consulting to a full plant & process design through startup, optimization, retrofit, upgrade and decommissioning. We can tackle projects involving contamination investigation, process audit, efficiency improvement, energy audit, or safety & PHA Review…and more. Some of the services we provide are:

Conceptual Process Design Services

  • Detailed Process Design Services
  • Process Simulation and Modeling Services
  • Operations Support Services
  • Process Controls Services
  • Process Safety Services
  • Environmental Compliance Support
  • Process Documentation
  • Third Party Evaluations
  • Expert Witness
  • Detailed Engineering and Construction / Project Support
  • Miscellaneous Other Services (Training, etc.)

More specifically we can outline our Chemical Process Design services as:

  • Conceptual/preliminary process design studies
  • Feasibility studies
  • Technology screening and selection
  • Capacity evaluations
  • Independent 3rd party process design evaluation
  • Utility systems evaluations
  • Front End Engineering Design
  • Process design packages (Basic Engineering Design)
  • Design basis development
  • Process alternatives technical & economic evaluations
  • Heat & Material Balance (HMB) development / Mass and Energy Balances
  • Process Flow Diagram (PFD) development
  • Piping & Instrumentation Diagram development
  • Process controls description and specifications
  • Material & Energy Balance
  • Equipment plot plan
  • Equipment duty specifications
  • Software, Evaluation and Specifications
  • System Integration
  • Development of System Architecture
  • Design of Reactors
  • Design of Continuous & Batch Processes
  • Process Improvements & Scale-Up & Debottlenecking
  • Hazardous Area Classification, Hazardous Operation Analysis & Process Analysis
  • Ground Water Remediation
  • Water Conservation & Recovery/Reuse
  • Waste Water Engineering
  • Treatability Studies
  • Relief Valve Analysis and Sizing
  • Preparing Equipment Specifications & Selection
  • Process Utility Systems Design
  • Functional Specification Development
  • Preliminary cost estimates (CAPEX and OPEX)
  • Client Training

Process Modeling/Simulation (using advanced software tools – CHEMCAD, AspenPlus, HYSYS ….)

  • Detailed mass and energy balances
  • Unit operations design
  • Piping system hydraulics
  • Relief or flare system design and evaluation
  • Simulation interface development for client
  • Whole plant modeling

Some of the industries served are:

  • Rubber & Plastics
  • Chemicals
  • Manufacturing
  • Metals & Mining
  • SemiconductorsGlass and CeramicsOil & Gas
  • Alternative Fuels
  • Food & Beverage
  • Pharmaceuticals
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